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Custom Cable Assembly Solution Electronics OEM ODM Wire Harness Data Power Charging Terminal Internal Cable Set Supply

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Custom Cable Assembly Solution Electronics OEM ODM Wire Harness Data Power Charging Terminal Internal Cable Set Supply

Name: Custom Cable Assembly Solution Electronics OEM ODM Wire Harness Data Power Charging Terminal Internal Cable Set Supply
Brand: ODM,OEM
Price: 1 USD

Full Set Cable BOM Service : Complete Device Cable BOM Consolidation, Single-Source Supply with Labeled Kitting, Lifecycle Management and EOL Notification

Payment Terms : T/T,L/C,PayPal

Wire Harness Assembly : Multi-Branch Wire Harness with Overmolded Strain Relief, AWG 18-36, PVC Silicone FEP PTFE Jacket, UL 1007 1015 1571 3302 Certified

Charging Cable : Magnetic Pogo Pin 2-6 Pin, Qi Wireless Charging Coil Cable, USB PD Fast Charge 18W-100W, Custom Overmold with Logo

Terminal Cable : Crimped Terminal Cable with Ring Spade Bullet Fork Quick-Disconnect, AWG 18-28, Heat Shrink Tubing, UL Certified Crimp

Prototyping Service : Free Engineering Samples within 3 Working Days, DFM Review, Connector Alternative Suggestion, Cost Reduction Analysis

Internal Cable Assembly : Board-to-Board FPC FFC Jumper, 0.3mm-1.0mm Pitch, 4-60 Pin, Rigid-Flex Option, Impedance Controlled Routing

Place of Origin : Guangdong, China

Certification : ISO 9001:2015, RoHS, REACH, UL

Model Number : CCA-ODM-01

Supply Ability : 200000 Sets per Month

Delivery Time : 3-5 working days for prototypes, 10-20 days for production

Packaging Details : Anti-static PE bag per assembly, labeled partitioned carton, ESD-safe export-grade master carton

Power Cable : DC Power Cable 3V-48V, AWG 18-26, Barrel Jack XT30 XT60 JST RCY, Overcurrent Protection Design Support

Quality Certifications : IPC/WHMA-A-620 Class 2/3, ISO 9001:2015, RoHS 2.0, REACH SVHC, UL Traceability, PPAP Level 3 Available

Brand Name : ODM,OEM

Data Cable : USB 2.0 3.0 Micro-B Type-C, HDMI Mini, DisplayPort, LVDS FPC, Custom Pinout, 480Mbps-10Gbps, EMI Shielded

Custom Connector Support : JST SH ZH GH PH, Molex PicoBlade PicoClasp MicroFit, Hirose DF40 DF52, TE AMP, Samtec, Foxconn, Amphenol, LEMO, Custom Tooled Connectors

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Custom Cable Assembly for Electronics ODM/OEM

We are not a standard cable distributor. We are your engineering partner for complete device-level cable and wire harness development. From the first napkin sketch to mass production, our team works alongside your hardware engineers to define every connector, optimize every pinout, and deliver every cable your electronics product needs — as a single, fully managed supply.

What Makes Us Different

	Standard Cable Supplier	Our Cable Assembly Service
Approach	Sells what they stock	Engineers what you need
Connector Selection	Limited catalog options	Any JST, Molex, Hirose, TE, Samtec, Foxconn, Amphenol, plus custom tooling
Design Support	No engineering input	DFM review, pinout optimization, alternative suggestions for cost reduction
Supply Model	Individual cable SKUs	Complete device cable BOM as one managed set
Prototyping	Paid samples, 2-4 weeks	Free engineering samples in 3 working days
Quality Standard	Basic continuity	IPC/WHMA-A-620 Class 2/3, 100% test, PPAP Level 3 available

Complete Cable Portfolio for Your Device

Cable Category	What We Deliver
Custom Connector Cables	Any connector family across JST (SH, ZH, GH, PH, XH, EH), Molex (PicoBlade, PicoClasp, MicroFit, MiniFit, MegaFit), Hirose (DF40, DF52, DF57, FH series), TE Connectivity (AMP, MATE-N-LOK, Grace Inertia), Samtec, Foxconn, Amphenol, LEMO, and custom-tooled connectors. No minimum on connector type — if your design calls for it, we source and terminate it.
Wire Harness Assembly	Multi-branch wire harnesses with over-molded strain relief junctions. AWG 18-36 wire gauge in PVC, silicone, FEP, PTFE, or XLPE jacket. Single-core and multi-core configurations. UL 1007, 1015, 1571, 3302 certified wire stock maintained in inventory.
Data Cables	USB 2.0/3.0 Micro-B and Type-C, HDMI Mini/Micro, internal LVDS FPC, and custom protocol cables. 480Mbps to 10Gbps data rates with EMI shielding. Impedance-controlled (90 Ohm USB, 100 Ohm differential pair) with TDR validation report.
Power Cables	DC power cables from 3V to 48V with AWG 18-26 conductor sizing. Barrel jack (5.5x2.1mm etc.), XT30, XT60, JST RCY, and custom connectors. Overcurrent protection design review included.
Terminal Cables	Ring, spade, bullet, fork, and quick-disconnect terminal cables. AWG 18-28 with heat-shrink insulation tubing. UL-certified crimp tooling with pull-force validation per IPC/WHMA-A-620.
Charging Cables	Magnetic pogo-pin cables (2-6 pin), Qi wireless charging coil assemblies, and USB PD fast-charge cables (18W-100W). Custom over-molded connector housings with your brand logo. LED charging indicator integration available.
Internal Cable Assembly	Board-to-board FPC/FFC jumpers, sensor flex cables, display FPC cables, battery wire harnesses, and rigid-flex interconnects. 0.3mm-1.0mm pitch, 4-60 pin range. EMI shielding layer and polyimide stiffener options.
Full Set Cable BOM Supply	We consolidate every cable assembly in your device BOM into one managed supply. Labeled kitting per production unit, lifecycle change notification, and second-source qualification. One purchase order covers all cables.

Engineering Partnership Model

BOM Review (Day 1-3): Send us your cable BOM or 3D CAD model. Our engineering team reviews every connection — connector types, pin counts, wire gauges, cable lengths, bend radii. We identify optimization opportunities for cost, assembly efficiency, and reliability.
Sample Fabrication (Day 3-5): Free engineering samples fabricated to your specifications. Includes continuity test report, Hi-Pot test where applicable, and mechanical fit check on your enclosure if provided.
DFM Iteration (Week 1-2): Based on your fit-check feedback and our DFM review, we propose refinements — alternative connector suggestions for cost reduction, wire gauge optimization, strain relief improvements.
Pilot Production (Week 2-3): 50-200 set pilot run with full QC documentation. PPAP Level 3 documentation package available for automotive and medical customers.
Mass Production (Week 3+): Scaled production with SPC (Statistical Process Control), ongoing reliability batch testing, and dedicated account management with weekly production status reports.

Quality Commitment

IPC/WHMA-A-620 Certified: All assemblies manufactured to Class 2 (dedicated service electronics) or Class 3 (high-reliability) standards.
100% Electrical Test: Automated continuity, short-circuit, and Hi-Pot (500V DC) testing on every assembly before packaging.
Crimp Force Monitoring: Real-time crimp force monitoring on all semi-automatic and automatic crimping stations.
Pull Force Validation: Sample pull-force testing per production lot per IPC/WHMA-A-620 acceptance criteria.
Full Traceability: Lot-level traceability for all connector, wire, and terminal materials. Certificate of Conformance with every shipment.

Whether you need a single custom charging cable or the complete internal cable assembly set for a complex electronics device, our engineering team treats your project as a development partnership, not a transactional sale. Contact us today with your cable BOM, 3D model, or even a hand sketch — we will deliver engineering samples and a detailed quotation within 3 working days.

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